Quality Control - PCB

QUALITY SYSTEM

The plant is incorporated with ISO9001:2015 certified Quality Management System and using most stable and modern processes and process control techniques and reliable raw material. We are committed to provide the best Electrical Insulation and Electronics Inter connection to fulfill the customer requirements.


QUALITY SYSTEM
FRONT-END MANUFACTURING

FRONT-END MANUFACTURING

The first critical step in our production process, where we verify that all design data is accurate and ready for fabrication. This ensures your PCB is built exactly to specifications from the very start.


PRINTING AND PRE-ETCHING COPPER INSPECTION

PCB circuit printing is a fragile step while manufacturing of electronic devices, involving the transfer of circuit patterns onto a copper-clad board. This at DHAN is done using screen printing. Before the etching process, a thorough pre-etch copper inspection is essential to ensure there are no defects such as scratches, oxidation, or contamination on the copper surface that could affect the accuracy of the circuit paths. This inspection helps identify any issues that might compromise conductivity or lead to short circuits, ensuring high reliability and performance of the final PCB.


PRINTING AND PRE-ETCHING COPPER INSPECTION
POST ETCH COPPER INSPECTION

POST ETCH COPPER INSPECTION

Post-etch copper inspection in PCB manufacturing is a crucial quality control step conducted after the unwanted copper has been removed from the board. This process ensures that the remaining copper traces accurately match the intended circuit design, with no under-etching, over-etching, or residual copper that could cause shorts or open circuits. Inspectors check for issues such as incomplete etching, line width variations, and surface contamination. This ensures that the PCB meets stringent electrical and dimensional standards before advancing to subsequent production stages


DRILLING

Our drilling equipment is equipped with automated verification systems that continuously monitor and check drill diameters to ensure all holes conform precisely to specified measurements. This process guarantees high accuracy and consistency, reducing the risk of defects and ensuring compliance with design and quality standards.


DRILLING
BBT Process And Final QC

BBT Process And Final QC

The Bare Board Testing (BBT) process is done right before our Final Quality Check and packing. This ensures that each PCB is tested for continuity and isolation which thereafter leads to no open circuits or unintended shorts between conductive paths. The FinalQuality Control (Final QC) process is conducted to inspect the board’s overall quality. This includes visual and dimensional checks, solderability testing, surface cleanliness, and confirmation that all markings and specifications meet customer requirements. Together, BBT and Final QC ensure that only defect-free, fully functional boards proceed to our customers , maintaining high reliability and performance in end-use applications.


POINT OF CONTROL AT DLPL

Sl. Process/Inspection Stage Check Points Instrument Used Checked By Approved By
1 CNC Drilling Inspection Missing Hole/Extra Hole/Registration Master Film CNC Operator QC Incharge
2 Circuit Printing 1st Article/Online Checking Shorts/Cuts/Nicks/Registration Visual/Master Film Circuit Check Inspection

QC Incharge

3 Pre Mask Inspection (100%) Shorts/Cuts/Nicks/Registration Visual with 10x Magnification Pre Mask Inspector QC Incharge
4 Solder Masking Inspection Dust/Registration/Coverage/Thickness Visual Master Film SM Inspector QC Incharge
5 Legend Printing Inspection Legibility/Registration/Batch No. Visual Master Film SM Inspector

QC Incharge

6 Routing 1st Article / Online Check Size/Shape/Registration Vernier/Visual/Scale Routing Operator QC Incharge
7 V-Grooving 1st Article/Online Check Size/Line Position/Track Cut/Depth Vernier/V-Groove/Depth Checker V-Groove Operator QC Incharge
8 Lacquer/OSP Quoting Finish/Cleanliness/Coverage Visual Inspection 100% Final QC Inspector QC Incharge
9 BBT Testing Short / Open Electrical Testing BBT Machine/Test Fixture BBT Operator QC Incharge
10 Final Inspection Finish/Size/Appearance/Mechanical Visual with 10x Magnification Final QC Inspector QC Incharge

QUALITY OBJECTIVES

Employment of skilled manpower
To maintain Zero defect tolerance level
Implementation of Process Control and Documentation
Enhancement of customer satisfaction level
To give better technical support to customer to full satisfaction

At the core of our PCB manufacturing process is a commitment to uncompromising quality. In high-volume industrial production, even a minor defect can impact the performance of countless end products. That’s why quality isn’t just a goal — it’s a standard we uphold at every stage.

We understand that our customers rely on us for PCBs that are not only functional but also dependable and consistent. To ensure we meet and exceed these expectations, our Quality Management System is fully aligned with IPC standards — the globally recognized benchmarks for PCB excellence. This ensures every board we produce meets the highest levels of reliability, performance, and customer satisfaction.


Quality Planning
DRILLING

Our drilling equipment is equipped with automated verification systems that continuously monitor and check drill diameters to ensure all holes conform precisely to specified measurements. This process guarantees high accuracy and consistency, reducing the risk of defects and ensuring compliance with design and quality standards.

Inspection and Testing
BBT Process And Final QC

The Bare Board Testing (BBT) process is done right before our Final Quality Check and packing. This ensures that each PCB is tested for continuity and isolation which thereafter leads to no open circuits or unintended shorts between conductive paths. The FinalQuality Control (Final QC) process is conducted to inspect the board’s overall quality. This includes visual and dimensional checks, solderability testing, surface cleanliness, and confirmation that all markings and specifications meet customer requirements. Together, BBT and Final QC ensure that only defect-free, fully functional boards proceed to our customers , maintaining high reliability and performance in end-use applications.

Process Control
POINT OF CONTROL AT DLPL
Sl. Process/Inspection Stage Check Points Instrument Used Checked By Approved By
1 CNC Drilling Inspection Missing Hole/Extra Hole/Registration Master Film CNC Operator QC Incharge
2 Circuit Printing 1st Article/Online Checking Shorts/Cuts/Nicks/Registration Visual/Master Film Circuit Check Inspection

QC Incharge

3 Pre Mask Inspection (100%) Shorts/Cuts/Nicks/Registration Visual with 10x Magnification Pre Mask Inspector QC Incharge
4 Solder Masking Inspection Dust/Registration/Coverage/Thickness Visual Master Film SM Inspector QC Incharge
5 Legend Printing Inspection Legibility/Registration/Batch No. Visual Master Film SM Inspector

QC Incharge

6 Routing 1st Article / Online Check Size/Shape/Registration Vernier/Visual/Scale Routing Operator QC Incharge
7 V-Grooving 1st Article/Online Check Size/Line Position/Track Cut/Depth Vernier/V-Groove/Depth Checker V-Groove Operator QC Incharge
8 Lacquer/OSP Quoting Finish/Cleanliness/Coverage Visual Inspection 100% Final QC Inspector QC Incharge
9 BBT Testing Short / Open Electrical Testing BBT Machine/Test Fixture BBT Operator QC Incharge
10 Final Inspection Finish/Size/Appearance/Mechanical Visual with 10x Magnification Final QC Inspector QC Incharge
Compliance and Safety
QUALITY OBJECTIVES

Employment of skilled manpower
To maintain Zero defect tolerance level
Implementation of Process Control and Documentation
Enhancement of customer satisfaction level
To give better technical support to customer to full satisfaction

At the core of our PCB manufacturing process is a commitment to uncompromising quality. In high-volume industrial production, even a minor defect can impact the performance of countless end products. That’s why quality isn’t just a goal — it’s a standard we uphold at every stage.

We understand that our customers rely on us for PCBs that are not only functional but also dependable and consistent. To ensure we meet and exceed these expectations, our Quality Management System is fully aligned with IPC standards — the globally recognized benchmarks for PCB excellence. This ensures every board we produce meets the highest levels of reliability, performance, and customer satisfaction.

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Get in touch with us for Laminates & PCB requirements

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+91 8100521392

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marketing@dhanlaminates.in

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